An Organic Fertilizer Do It Yourself

Handbook for The Sub-Tropics and Tropics

Robert H. Faust Ph.D.



 

Production of an Enriched Bio-Mineral Compost/Fertilizer

The following information represents an attempt to distill a great deal of information into a practical technique designed for the small scale and limited resource farmer. The concepts and methods can be scaled up with equipment to allow for production of large quantities for the large or capital intensive farm. The method described is a fast method of composting (60 days) as opposed to more traditional methods taking up to 6 months and requiring repeated turning and watering that results in large losses of nitrogen. Nitrogen is a major yield limiting factor in many tropical areas and effects protein levels in a positive way if nitrogen levels are optimum. The following composting method saves nitrogen and provides for a stable form of nitrogen which is released slowly over the growing period and not leached away, before it is needed to increase protein levels in the crop. The use of rock minerals in the compost helps provide a balance so that major and minor minerals are available for healthy plant growth.
Benefits of a "biomass fertilizer" over salt fertilizers
Applications of commercial fertilizer alone without consideration of trace elements, organic matter, or biological activity results in "decline" symptoms in the crop with resultant yield reduction over time, eventually causing an economic decline on a local and/or national level. The decline also puts a strain on the health of the population and declining protein levels take their toll in the next generation due to poor health. Lack of sufficient quality and quantity of proteins for normal brain development can result in a population less capable of coping with more and more complex agricultural and social problems. This is the benefit of the described methods of fertility management, as they provide for mineral nutrition of the crops as well as providing for organic matter and biological activity. The key to a living soil is constant production of humic acids from organic matter. Once the organic mater is gone problems develop which are difficult to cope with even in the most advance agricultural systems let alone at the small grower level. Problems with nutrient interactions due to the lack of the buffering effects of humus/humic acid can cause deficiency in crops and man, even if the total nutrient level is sufficient. The use of the methods described in the handbook allow for use of local wastes as well as encouraging the production of nitrogen fixing trees to be used in bio-mineral fertilizer production.
The production of organic acids by microbes aids the breakdown of rock minerals which may be obtained locally. The use of rock powders obtained from rock crushing operations or dug from natural alluvial deposits. Many types of rocks have value when powdered and subjected to bacterial action in a compost pile or mixed in the surface mulch layer and allowed to decompose near the soil surface.

Ligno-cellulosic wastes used
Ligno-cellulosic wastes include crop residues like straw, leaves, twigs, husks, shells, bagasse (from sugar cane), corn stalks, coffee pulp, etc. Other materials include weeds, grasses, and biomass directly grown for composting. The weeds and grasses can be mowed and harvested from waste areas on the farm or grown on lands unsuitable for crops. Large quantities of lawn clippings, brush and weeds are usually available from several sources including the commercial tree trimmers (already chopped) and from landfill sites. Even water weeds such as azolla, water hyacinth, blue green algae and practically any other aquatic plant are usable, some of which such as azolla are nitrogen fixers.

Manure not always needed
Research shows that manure can reduce decomposition in the compost. The important thing to remember is that manure is not what makes compost "breakdown"; what is important is a carbon/nitrogen ratio of 30 to 1. If manure is used to obtain more nitrogen to produce the right ratio, then it is helpful; otherwise it is not necessarily needed as long as the inoculant slurry is used.

Carbon to nitrogen ratio crucial
This may be the most critical consideration when making a good compost fertilizer. Carbon/nitrogen ratio means how much carbon (organic matter) and how much nitrogen does it contain. The optimum ratio is 30 to 1, or 30 pounds organic matter to 1 pound of nitrogen for fast results and a high nitrogen product when you are done. It may be necessary to send a sample to a local lab and find out what your ratio is; if there is too much carbon and not enough nitrogen more nitrogen can be added such as alfalfa or clover or even fertilizer or natural urea can be added. If too much nitrogen is present then some more high carbon raw materials need to be added such as straw, grass, bagasse, paper, etc.
Molasses favors fungi over bacteria to speed up process
Fungi produce enzymes that can break down lignin and cellulose. Bacteria then take over and finish the job forming humus. What takes so long is that most composting is not done with fungus initially. The key is to favor fungi right from the very start, as fungi can break down ligno-cellulosic waste without high temperatures. It has been demonstrated that the addition of molasses to the pile will favor fungi over bacteria and can speed up the whole process dramatically. 500 ml per 4 kg (2 pints per 10 pounds dry waste) waste works good and probably adds trace minerals. Molasses is cheap in many areas and may be available from feed stores or sugar factories. Either cane or beet can be used.
 

Natural inoculation works best and is easy to prepare

Research has shown that an inoculant can speed up composting by adding benefical fungi and bacteria. These soil micro-organisms are beneficial to the soil the crop and to man. Soil microorgnisms break down the organic residues and applied compost or manure. Plants have no stomachs but require many minerals in a soluble form; the soil is the stomach of the plant and fungi and bacteria produce the chemicals that breakdown the organic matter. These good microbes need food to live and reproduce. The compost and organic matter applied to the soil provides their food. Bad microbes cause disease by feeding on a crop plant, they do not build organic matter. The good microbes which you add and help by adding compost also eat these bad disease causing microbes and help keep your crops healthy, making them essential to good crop production. You can make a microbial soil inoculant yourself on the farm with as good of results as the kind you buy. The inoculant can be mixed in a bucket and should contain 5% each of manure, good topsoil and compost made from crop residues. Add water to make up the balance (85%) then use 1 liter (1 qt) per square meter (yard) of raw materials sprayed or sprinkled on when the pit or pile is made up.

Moisture content important

Research has shown that 70% moisture is the best for composting - most failures are caused by drying up of the pile after it starts to heat. Water must be added by a sprinkler in absence of rain. Initially enough water should be added so that when a handful of media is squeezed a few drops of water drip out but the material is not saturated. To get an accurate moisture content take a kilogram of wet compost, dry it and compute the percent lost, which is the water. After doing this you will learn what 70% moisture feels like. It may be difficult to wet materials like dry straw, especially when trying to water a pile. The best method is to spread out the materials in a flat pile, add water with a sprinkler or allow the rain to wet, then stack the material in a windrow up to 6 ft. high with sides as steep as possible. Turn the pile and water when it reaches about 140 F (60 C) or when the heat in the pile burns the hand when it is thrust into the pile.
Ground rock phosphate or coral lime is added
Rock phosphate or limestone/rock dust helps reduce nitrogen loss to the air by stabilizing the compost. The optimum amount to add has been shown to be about 1 to 4, or about 1 pound ground rock phosphate to 4 pounds waste material on a dry weight basis.

Soil testing to fine tune formula
A soil test will let you know if your soil is low in essential nutrients like phosphorus, calcium, potash, zinc and if it is too acid or alkaline (the pH). If for instance, the soil is high in phosphate but low in calcium and with an acidic pH then one would want to add lime or crushed coral or rock dust instead of rock phosphate. If on the other hand the soil is low in potash (potassium), then wood ashes or potash fertilizer is added.

Pit Composting
Compost can be prepared in a pile or in a pit depending on conditions present and personal preferences. Pits can be advantageous when the climate is dry and maintaining 70% moisture is a problem. Pit composting can be handy for planting in the finished pit. A tree or tropical root crop like taro, sweet potato, yam or even Irish potatoes can be planted in the pit by mixing soil with the compost or if the compost is stable and stopped heating and animals start appearing (worms, insects, centipedes, etc.).
Very high yields are possible with planting directly into one of these pits. Several pits can be used when a continuous supply of compost is needed. In general a 1 meter by 3 meter by 1 meter deep pit should supply adequate compost for a 500 square meter garden.

How to construct a compost pit
1. Dig a pit about 1 meter deep.
2. Place corn cobs or branches at the bottom of the pit to allow for air circulation and drainage: do not mix with rest of pile.
3. Add materials such as leaves, manure, hay, straw, ashes, minerals, to the optimum carbon/nitrogen ratio of 30 to 1. Add water to make up 70% moisture and mix.
4. Leave the pit or pile for 60 days. Mix (and water if needed) after 5, 15, and 30 days.
How to use the compost
The rate to use depends on the soil you are using it on: for most gardens 2 sacks of compost (about 200 pounds or 100 kg) per 10 square meters, and for light or sandy soil, one sack may be plenty. Do not turn compost under but spread it evenly on the surface and work it into the upper layer of soil. Add compost at the beginning of the dry season and at the beginning of the wet period for best growth. The compost can be top dressed or lightly mulched around a growing vegetable crop; for best results it should be covered with a mulch like leaves, grass, or paper to keep it from drying out or leaching away. The mulch over the compost helps earthworms which will come to feed in the compost layer.

Storing compost
Heaping the compost into a steep sided pile or mound, not long windrows is best. Covering the pile with organic residue or leaves is a good idea to prevent drying during the dry season or leaching in the wet season.

Making Liquid Manure Fertilizer


Materials needed
1. One burlap bag or grain sack (50 kg size)
2. Animal manure (fresh, wet) or compost
3. A few large rocks
4. A watertight pit or a 55 gal. drum
5. Water
How to make it
Fill the 50 kg bag 3/4 full of wet manure and tie the open end.
Place the bag into the pit or drum and fill with water at a ratio of 2 liters of water to 1 kg wet manure. This will produce 100 liters of liquid fertilizer.
Additional materials such as boodmeal, kelp extract and urea can be added if available.
Place the rock on the bag to hold it down in the water.
Remove the bag in about 3 weeks.
How to Use It
Apply around the base of plants 2-3 weeks after germination or transplanting, repeat in a month. Use about 1/2 liter per meter of row or 1/2 liter per plant on large plants, 1 liter on trees. If plants start to yellow, try watering with it.

Step By Step Approach to Making Lo-Temp Compost

Gather raw materials
Try to gather materials to produce the right ratio of carbon to nitrogen. If you have large amounts of low nitrogen straw or grass, add some nitrogen fixing plants like clover, desmodium, leucaena, etc. Banana trash adds potash but little nitrogen, so add chopped leaves of a nitrogen fixing tree or manure or green weeds.
Make up pile with 30-1 carbon/nitrogen ratio
The optimum ratio is 30 to 1, or 30 pounds organic matter to 1 pound of nitrogen. It may be necessary to send a sample to a local lab and find out what your ratio is; if there is too much carbon and not enough nitrogen more nitrogen can be added such as alfalfa or clover or even fertilizer or natural urea can be added. If too much nitrogen is present then some more high carbon raw materials need to be added such as straw, grass, bagasse, paper, etc.
Add minerals like rock dust, lime, rock phosphate
Rock phosphate or limestone/rock dust helps reduce nitrogen loss by stabilizing the compost and preventing nitrogen loss to the air. The optimum amount to add has been shown to be about 1 to 4, or about 1 pound ground rock phosphate to 4 pounds waste material on a dry weight basis.
Apply slurry inoculant
The inoculant can be mixed in a bucket and should contain 5% each of manure, good topsoil and compost made from crop residues. Add water to make up the balance (85%) then use 1 liter (1 qt) per square meter (yard) of raw materials sprayed or sprinkled on when the pit or pile is made up.
Apply Molasses
500 ml per 4 kg (2 pints per 10 pounds dry waste) waste works good and adds trace minerals. This can be mixed with warm water and sprayed on while the pile is being made up or combined with the inoculant and sprayed on or watered in.
Stack in long low piles
Pile the compost 6 to 10 feet high and 4 feet wide and cover with leaves.
Keep moist
To really get an accurate moisture content take a kilogram of wet compost, dry it and compute the percent lost which is the water. After doing this you will learn what 70% moisture feels like. It may be difficult to get materials like dry straw wet, especially when trying to water a pile. The best method is to spread out the materials in a flat pile, add water with a sprinkler or allow the rain to wet, then stack the material in a windrow up to 6 ft. high with sides as steep as possible.
Turn the pile and water when it reaches about 140 F (60 C) or when the heat in the pile burns the hand when it is thrust into the pile.
Alley Cultivation Grows Fertilizer In Your Field
Growing nitrogen fixing trees in rows between crop plants provides many benefits, including protection against wind and shading young tender plants. Nitrogen fixing trees provide a way of extracting minerals from the soil with a deep taproot. Nitrogen is extracted from the air with the aid of rhizobia, a type of beneficial bacteria which forms nodules on the roots.
The prunings can be composted by the above method or chopped and worked into the ground and allowed to break down prior to planting your crop.